
A summary of the Bill of Materials (BOM) and material specifications for the NIDEC diaphragm pump head is provided below. It primarily covers four core functional areas: structural support, fluid control, sealing, and power transmission.
Parts in contact with the conveyed medium, corresponding to item numbers: 1 Valve Cover, 2 Gasket, 3 Valve Seat, 4 Umbrella Valve, 5 Diaphragm.
Parts NOT in contact with the conveyed medium, corresponding to item numbers: 6 Diaphragm Fixing Plate, 7 Motor Mount, 8 Fixing Plate, 9 Shaft, 10 Bushing, 11 Screw, 12 Self-tapping Screw.
1. Core Structural Components (Heat Resistance & Strength)
- Material: SPS C132 (1 Valve Cover, 3 Valve Seat, 7 Motor Mount)
- Characteristics: SPS (modified Polyphenylene Sulfide) offers excellent high-temperature resistance and mechanical strength. UL 94HB is the basic flammability rating.
- Function: Serves as the primary structural skeleton of the pump body, ensuring stability in high-temperature liquid environments.
2. Fluid Control Components (Rubber Elastomers)
- Material: EPDM (Ethylene Propylene Diene Monomer) (4 Umbrella Valve, 5 Diaphragm, 2 Silencer Gasket)
- Characteristics: Excellent resistance to aging, water, and weak acids/alkalis, with outstanding elasticity.
- Function: Responsible for the opening and closing of the check valve (Umbrella Valve) and the suction/discharge of liquid (Diaphragm), utilizing the rubber's elasticity to achieve sealing.
3. Precision Transmission Components (Wear-Resistant & Self-Lubricating)
- Material: POM NW-02 (Polyoxymethylene) (6 Diaphragm Fixing Plate, 8 Fixing Plate, 10 Bushing)
- Characteristics: Features high rigidity, a low friction coefficient, and excellent wear resistance, making it maintenance-free.
- Function: Acts as internal sliding bearings and support brackets, ensuring the precision and smoothness of the motor shaft's reciprocating motion.
4. Metal Component (Core Transmission Shaft)
- Material: SUS303 (Stainless Steel) (9 Shaft)
- Characteristics: Easy to machine and offers good corrosion resistance.
- Function: Connects the motor to the diaphragm, converting the motor's rotational motion into the diaphragm's linear reciprocating motion. It is the power transmission core of the entire pump.
5. Fasteners
- Material: SWCH (Carbon Steel) (11 Screw, 12 Self-tapping Screw)
- Function: Used for the mechanical fastening and assembly of various components.
Summary:
The pump head design employs a classic combination of engineering plastics: "SPS (for the structural framework) + POM (for transmission components) + EPDM (for fluid handling/sealing)". This is complemented by a corrosion-resistant stainless steel shaft and carbon steel screws. This material combination ensures high-temperature and corrosion resistance while achieving very low operating noise and long-term, maintenance-free operation.